HV insulation

Wall bushings
from 24 to 362 kV

Rated current from 3150 to 5000 A

Dielectric dissipation factor (tanδ)≤0.4%

Significant mechanical strength. The exterior is made of reinforced fiberglass and porcelain or durable polymers. The devices can be installed in earthquake-prone areas up to an altitude of 4 km above sea level.

Environmental friendliness. Bushing insulators do not contain liquids or petroleum gases.

Fire safety. The insulating material does not burn, does not spread flames, and does not decompose into flammable components at high temperatures.

Chinsan wall bushings are graded capacity bushings with RIS/RIP insulation designed to transmit electrical current through walls or framing structures when both sides are exposed to water or industrial contaminants. They comply with IEC 60137-2017 and IEEE C57.19.01-2017 standards.

The concept, components and production technology ensure an average service life of over 30 years under normal operating conditions.

RIS technology

Resin-impregnated synthetics (RIS) are the latest technology in the high-voltage bushing industry (in the case of ChinSun, we have over 10 years of manufacturing experience). An increasing number of power projects require paperless bushings to ensure outstanding transformer performance. Yes, this is the current trend in the HV bushing market, which actually shares many similar points with resin impregnated paper (RIP) technology. But while RIS shares many similar properties compared to resin-impregnated paper (RIP) technology, RIS really excels in the following aspects:

  • The RIS bushing does not contain hygroscopic material, such as the paper used, making it easier to store.
  • Partial discharge to double voltage between phase and earth.
  • Fully dry passage, no oil leakage, no risk of explosion
  • Shipment time is faster than for RIP bushings because resin impregnation time is reduced
  • No maintenance required

ChinSun® RIS bushing technology is one of ChinSun’s national patents. So ChinSun, as the original innovator of this type of RIS bushings, is a strong competitor in terms of technique and price.

Introduction of filling paste for porcelain penetrations

ChinSun uses a special filling paste between the inner and outer insulation gap of the bushing.
The filling paste is a kind of insulating polymer, a high molecular weight white polymer with a high viscosity index, insoluble in water and non-flowing.

It is characterized by resistance to changing weather conditions, cold, moisture, acids, alkalis, exemplary tightness, volume resistivity, high insulation breakdown voltage, very good dielectric loss coefficient, low expansion coefficient and high thermal stability. The insulating polymer does not contain metal ions or other harmful substances.

It is a special material for filling the gap space of high voltage bushing, which has good compatibility with the inner capacitive core and outer porcelain casing. After filling with paste, the bushing is well protected against moisture, water and insulation expansion or contraction, so we can solve the problems of leakage and protection of the bushing under various environmental and climatic conditions to ensure the stability and reliability of operation.

This guarantees the safe use of sleeve bushings in various environments, even in difficult weather conditions.

According to what standard is the ChinSun® bushing manufactured and tested?

The ChinSun® bushing not only meets all specifications required by IEC 60137, but also the electrical, thermal and mechanical properties of the relevant IEEE standards. ChinSun bushings feature a very low dielectric loss factor tanδ typically < 0.35%, while the bushings' electrical design and void-free impregnation process ensured they are resistant to partial discharges up to twice the maximum phase-to-ground operating voltage, determined by the background noise of the partial discharge measurement amounting to 2 pC. These data are significantly better than those specified in the IEC standard for RIP bushings, i.e. dielectric losses <0.7%, partial discharge levels <10 pC and <5 pC at 1.5 and 1.05 times the maximum phase operating voltage respectively -earth.

Technical data Wall bushings

Highest voltage for equipment, kV
24
36
52
72.5
100
123
145
170
245
300
362
Maximum rated current (solid conductor), A
5000
4000
3150
Rated frequency, Hz
50/60
Mains frequency of withstand voltage 1 minute, kV
50
70
95
140
185
230
275
325
460
510
Lightning surge voltage, kV
125
170
250
325
450
550
650
750
1050
1175
Surge switching voltage, kV
850
950
Temperature range, °C
od -60 do +55